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Pressure Transmitters
Explosion-proof pressure transmitter is approved for use in hazardous locations per CSA Standard 30 and UL Standard 1203 for Class 1, Division 1 and Division 2 hazardous locations. Wetted parts are all 316L Stainless Steel (50 up to 10000 PSIG), 17-4PH (15000 & 20000 PSIG) for compatibility with a variety of media. Wetted materials and construction comply with the NACE MR0175 Standard. The KP46 Series explosion-proof pressure transmitter's fitting and sensing diaphragm are machined out of a single piece of material, so there are no welds, seams or O-ring seals, resulting in excellent long-term performance and stability. The case is factory sealed, making this pressure transmitter very rugged with excellent shock and vibration resistance.
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Various Engineering, Design & Manufacturing Services
GAS DISTRIBUTION
Tek-Vac will fabricate equipment subassemblies to customer specifictionsViewed here are two process gas distribution systems including mass flow controllers, isolation valves, and stainless steel manifolding. All fittings are metal sealing and all welds are full penetration.
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Advanced NDT Data Acquisition & Analysis
WeldSight™ software’s comprehensive acquisition and analysis tools enable you to engineer compliant and repeatable advanced phased array (PA), ultrasonic testing (UT), and time-of-flight diffraction (TOFD) weld inspections.
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Profile Measurement System
GapGun
The GapGun is a laser gauge, profile measurement system that quickly and accurately quantifies local features such as gap and flush, step, weld and mismatch, radii, scratches, seals, dents, rivets and fasteners. It is a proven technology, used worldwide by most major automotive and aerospace OEMs, with over 1,000 units sold.
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Quick Change Probes For Weld Seam Testing (ASTM)
SONOSCAN Q
In addition to angle beam probes according to european standards (EN), we offer probes with quick-change wedges for ultrasonic weld seam inspection as well as various wedges for the american market. Quick-change probes are used wherever access to the inspection object is difficult to reach with the larger AWS transducers. The relatively small, round elements also offer better defect resolution.
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AWS Probes For Ultrasonic Weld Seam Testing (ASTM)
SONOSCAN R
The robust ultrasonic probes with BNC connector allow a fast scanning over comparatively large areas with high precision and repeatability. Both our own and third-party wedges can be attached to our probes. . Thanks to the different types of wedges various material tests can be performed.
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HV Rotary Switches
B-1003
A key feature of our rotary switches is their simple mechanical design which results in conservative stress levels for trouble-free, long life use. In addition, each rotary switch has a reinforced chassis design utilizing G-10 or G-11 fire retardant anti-tracking coated epoxy glass insulation. G-7 silicone glass is used for special applications where RF or high temperatures are involved. Heavy duty contacts, specifically designed to minimize corona in the Ross rotaries, are made of highly conductive yet weld resistant alloy with high contact closing force. This high force gives our rotary switches high momentary current capability and a reputation for their ability to withstand high shock and vibration as well as other severe environmental conditions. Ratings to 150kV, to 200A. When immersed in insulating oil, fluid or gas, the voltage withstand value is at least doubled and the interrupt capability is much greater. In a gas atmosphere, no modification is required. However, immersion in oil or fluid may require modification in some cases, at an extra cost (optional). Each unit is either manually or electrically operated. One SPDT contact is standard on most units. The auxiliary contact is used as an interlock for protection against "Switching Hot".
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Weld Stud Test Tools
The Weld Stud Test Tool is designed for use during the production of sheet metal products to test the strength and integrity of welds used to attach threaded welding studs to the sheet metal.
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Displacement Sensor Models Products
LVDT
Linear Variable Displacement Transformer (LVDT) sensors from Stellar Technology are used worldwide in the monitoring and gauging of pavement studies, mining equipment, oil & well drilling equipment, resistance weld stroke, valve position, and assembly processes. Take a look at all of our LVDT options below to find the displacement sensor that meets your application needs.
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Thermal-Mechanical Physical Simulation System
3180 System
Weld HAZ simulation. Melting and solidification. Heat treatmentHot tensile tests. CCT and CHT with deformation. Continuous casting simulation.
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Sensor Products: Weld Force Probe Auditing System
90061-XH Series
This system is ideal for field measurement and data logging of forces between the tips of resistance spot welders. The system consists of a handheld sensor and portable readout/ data logger (PMAC 2000).
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4 Station Endurance Test Setup for Thermostat of Iron
SCR ELEKTRONIKS have developed 4 STATIONS ENDURANCE TEST SETUP FOR THERMOSTAT OF IRONwhich is used for carrying out endurance test for thermostat of iron for the required amount of time It is very useful and handy in line testing on Mass production line as well as type Testing. It consists of Voltmeter, Wattmeter, Programmable Logic Controller( PLC ). The equipment continuously monitors faults like Contact weld and Contact Open. The other important feature is we can operate the panel in Auto Mode or Manual mode. User friendly operations make the equipment to be handled easier for any operator. This manual contains information about operating instructions and maintenance of the equipment.
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Surface Condition
Surface Condition: degree or percentage of rust, level of mill scale, etc., can be visibly assessed using Pictorial Surface Standards. Weld beads can be assessed using a weld comparator and weld gauges.
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Non Destructive Testing (NDT)
NDT covers a wide group of testing techniques used to evaluate the properties of a material, part, product, weld or system without causing damage. NDT carried out at KLL includes:Liquid Penetrant Testing (LPT) is used for the detection of surface breaking discontinuities on magnetic and non-magnetic metallic materials.Fluorescent and colour contrast penetrants are available to be used in the following methods:-Water washableSolvent removablePost emulsifiableMagnetic Particle Inspection (MT/MPI) is used for the detection of surface breaking and slightly sub-surface (up to 2mm) discontinuities.Bench type crack detectors and portable units are employed producing various waveforms (i.e. A.C, HWDC and induced magnetic flow) to give both circular and longitudinal magnetism.On-site testing is carried out using electro magnetic yokes and permanent magnets producing induced magnetic flow.Ultrasonic Flaw Detection (UT), also known as Ultrasonic Inspection, is used for the detection of volumetric discontinuities in ferrous and non-ferrous products (forgings and castings etc.), and welds in magnetic and non-magnetic materials.UT is capable of penetrating metals, dependent on the material characteristics, up to 10m in length.Some thickness and depth checks can also be carried out using ultrasound.Radiography services are available through sub-contract booked in advance. Notice is required for on-site work.Personnel are available at short notice for in-house or on-site work in the UK and overseas.All inspectors undertaking non destructive testing (LPT, MT/MPI and UT) are qualified to, and meet a minimum of, PCN Level 2.PCN Level 3 supervision is available in-house for LPT, MT/MPI, UT offering consultancy services including procedure writing and commentary, auditing of techniques and Level 3 Supervisor cover.We can assist clients in product qualification, material testing, quality assurance and audit programmes.
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X Ray Flaw Detector
A non-destructive testing (NDT) device used to inspect materials for internal flaws or defects such as cracks, voids, inclusions, and weld discontinuities.
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Parallel systems
Did you know you can couple several Gill AC, Gill 12 and Weld Testers together or any combination of Gill AC, Gill 12 or Weld Tester, to give you a parallel logging multiple Potentiostat / Galvanostat / ZRA / FRA system, capable of recording from each working electrode at up to 60 readings per second. Coupling several Gill ACs or Gill 12s together gives the added abilities of the Weld tester and the ability to perform fast sweeps. Using our latest software, it has never been easier to couple instruments together to provide a Parallel System. In fact up to 32 instruments can be controlled at the same time. These instruments can either have individually enclosures or be rack mounted.
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Weld Force Gauges
This system is ideal for field measurement and data logging of forces between the tips of resistance spot welders.
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Checking the Geometry and the Placement of the Weld
Based on the real geometric three-dimensional profile of the weld (groove) on the outside of a large diameter pipe, determine the offset of the center of the weld (groove) from the weld line. Provide continuous output of results through the RS-232 interface to the welding process control system. Provide a graphical picture of the current profile, the values of the specified and calculated geometric parameters to the operator.
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*Beam Profiling For 266nm To 3000µm
Unlike a power meter that measures average or instantaneous Watts or Joules of the overall laser beam, knowing how the power is distributed within the beam is equally as important. As an example, if you want to cut something the power should generally be focused in the center of the beam to concentrate the power density in a very small area but if you were trying to weld something with all the power in the center you would poke a hole in the weld; requiring the power to be equally distributed as in a top hat profile.
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Digital Vision Microscopes
Sinowon Innovation Metrology Manufacture Ltd.
Video Microscope is widely used in the inspection of electronic industry production line, printed circuit board, weld detects ( such as wrong printing, edge collapse,etc)during printed circuit component, PC Board, VFD, and the identification of printing grid and painting, etc. It can display the zoom out image on the screen and save, magnify and print.
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Ultrasonic Angle Beam Probes For Weld Seam Testing
SONOSCAN W
The ergonomic angle beam probes for Non-destructive Testing (NDT) from the SONOSCAN series inspect metals for cracks and inclusions. In the metal industry they are mainly used for weld seam testing. Our SONOSCAN probes are powerful, robust ultrasonic transducers which can be connected to all standard ultrasonic testing gauges.
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Testing Services
Howland & Lawrence Chamber Services
RF shield testing: IEEE-299, MIL-STD-285, NSA 65-6CTIA CATL certification testing: Probe symmetry and amplitude ripple measurements following Test Plan for Wireless Device Over-the-Air PerformanceAnechoic material test, inspection, remediation: VSWR, inverse spherical nearfield testing of installed material and NRL arch screening tests of individual absorber pieces We can also provide in-process testing of welded steel shielded enclosures with a test technique based on ASME BPVC vacuum box testing—confirm quality of RF welds before the shield envelope is complete. We developed this method for testing the Navy’s Advanced System Integration Lab (ASIL) chamber at Patuxent River, shaving weeks off the construction/testing schedule.
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Digital Inverted Microscopes
WELDinspect
High-resolution, ergonomic optical inspection systems designed for weld bead analysis and measurement. 4K or Full HD inverted imaging system with motorised zoom, auto-focus, built-in large aperture illumination, and dedicated software for weld bead measurements, analysis, documentation, and reporting.
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Analysers
Hand-held tester for checking the molybdenum content of stainless steels. Portable semi-quantative analyser for stainless steels, nickel-base alloys and monel. The MolyTester is most convenient for quick, non-destructive determination of alloys both in-shop and outdoor. Molytester is apllicable even for narrow weld seas where the local resolution of X-ray analysers is not fine enough.
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Ferrite Indicator
The Ferrite Indicator is a simple, rugged, non-destructive inspection instrument developed for laboratory, shop and field use. The GO, NO-GO feature permits instant acceptance testing of austenitic stainless weld metals. The Indicator requires no external standards, no adjustments, no visual readings and is unaffected by position. It performs equally well on sheets, plates, rods, irregular shaped objects and individual parts of complex components. It is effective in locating areas of high or low Ferrite content heterogeneous products.
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Industrial CT X-Ray Inspection System
X7000
The X7000 is North Star Imaging’s largest standard system. The large scanning envelope and generous focal distance allow for unparalleled inspection capabilities of very large objects. The system is great for composites, castings, pipes, tubes, welds and similar parts.
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Hardness Testing Devices
NewSonic’s hardness testing devices test hardness in a nondestructive way using the UCI method (ultrasonic contact impedance). The testing procedure enables quick and mobile measurements (1-second type) to supplement traditional hardness testing. The devices feature compact measurement probes which can also be used in difficult testing positions and component geometries. The areas of application include incoming goods inspection, mix-up checks, production controls, quality assurance, weld seam inspection, cut edge checks, maintenance of built-in components, as well as the replacement of dynamic hardness testing devices in the case of thin materials (below 50mm, e.g. boilers, pipes)
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Stainless Steel Bell Jar Chambers
MDC stainless steel bell jars are designed for use with MDC baseplates, base wells and feedthrough collars. A dovetail groove in the jar's base flange holds a Viton elastomer gasket, which makes the vacuum seal with one of the forementioned components. All stainless steel bell jars are fitted with a four inch view diameter Pyrex viewport. All vacuum welds are internal and provide UHV compatibility. For added convenience, all bell jars are fitted with a hoist or lift-ring that is welded to the chamber's domed top.
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Industrial Endoscope
Plays an important role in stainless steel thick plate weld detection. It helps to check and observe high temperature, toxicity, nuclear radiation and invisible places.
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High Quality UCI - And Leeb-measuring Technology
SONODUR Product Family
Foerster Instruments, Incorporated
The non-destructive UCI test method (Ultrasonic Contact Impedance) as well as the Leeb test method enable fast and mobile measurement as a supplement to the classical hardness test. Due to the compact measuring probes and sensors of the SONO series, the devices can also be used in difficult test positions and with complex component geometries. Fields of application are e.g. incoming goods inspection, mix-up testing, production control, quality assurance, weld seam testing, cut edge testing, maintenance on installed components as well as the replacement of dynamic hardness testers for small material thicknesses (below 50 mm, e.g. boilers, tubes).
